This is an advanced CNC machining center specifically designed for the ultra-efficient production of forklift truck mast profiles. With its unique ability to process mast channels in pairs, the UNIMAST delivers unmatched productivity, flexibility, and automation, setting a new benchmark in the industry.
High-efficiency multi-sided machining
The UNIMAST is designed to maximize throughput by machining left and right mast beams simultaneously in a double NC-controlled indexer. This approach ensures a smooth production flow and reduces cycle times while maintaining exceptional accuracy. The machine's fully automated operation, including a FIFO-based handling system, minimises downtime and streamlines integration into any manufacturing process. The UNIMAST reaches an output of up to 80.000 pairs per year.
Unparalleled flexibility
Forklift mast production requires adaptability. The UNIMAST accommodates a variety of profile shapes (H, U, I, and custom-shaped profiles) from 1 to 8 metres in length, without the need for time consuming retooling. Thanks to its rotating machining capability, all four sides of a profile can be processed in a single setup, ensuring optimal precision with minimal manual intervention.
Loading and unloading
Mast channels are either placed manually on the loader or automatically retrieved from your warehouse. Scanning the barcode or other product codes matches the appropriate machining program, and the machine automatically configures itself. After machining, the channels are transferred to the exit position, ready for the next operation.
Operator safety and ergonomic design
Unisign said it prioritises both productivity and safety. The UNIMAST's fully enclosed design enhances workplace safety by containing chips and machining debris within the enclosure. Additionally, the system's intelligent chip management and conveyor system ensure clean and efficient operation.
"The UNIMAST represents a major advancement in CNC machining for forklift mast manufacturing," commented Paul Lennaerts, Operations Manager at Unisign. "lts unbeatable efficiency, automation, and adaptability helps manufacturers reduce costs, enhance precision, and streamline their production lines like never before."
