The new Integrex i-series, one of the first Ken Okuyama designed machines available in the UK, is a complete redesign of its fore-runner, the Integrex IV series, and boasts a series of enhancements and added functionality designed to improve productivity and efficiency.
The machine is available in three different sizes and comes equipped with a significantly larger working area, particularly in the Y-axis, which has a range of up to 250 mm, along with 615 mm in the X-axis and B-axis range of 240 deg.
Each axis is also equipped with rigid linear roller guides to give improved positioning accuracy with lower friction. Crucially, cooled oil is circulated around the main and milling spindles as a heat counter measure to ensure consistent accuracy and dimensional positioning.
Power has been increased in both the main (turning) and milling spindles. The main spindle is available with either 22 kW (i-200) or 30 kW (i-300, i-400) of power based on a 30-minute rating, while milling spindle power has been increased to 22 kW for a 30-minute rating and is capable of 12,000 rpm (a 20,000 rpm 15 kW option is also available).
The new Integrex i-series is equipped with ergonomic features, including a larger viewing window in response to customer feedback, and a 19-inch display panel on the Mazatrol Matrix control, which is also height adjustable for ease of operation.
On the previous Integrex IV series machine, the tool magazine was located at the back of the machine. Significantly, with the i-series the tool magazine has been moved to the front. This has created a more compact machine footprint. Furthermore, the number of tools available has been increased from 20 to 36. (A 72 tool magazine is also available.)
The Integrex i-series is equipped with Mazatrol Matrix conversational programming to ensure easy programming capability. The machine is also available with a series of environmentally friendly options, including personnel sensors, power consumption display and automatic power-off chip conveyor.