Sumitomo Electric Hardmetal has developed the SEC Sumi Dual Mill DGC cutter body with the flexibility to accept high cutting efficiency square inserts and economical cost per edge 16-corner inserts.
The SEC Sumi Dual Mill DGC, available in coarse, medium and fine pitch types, will accommodate seven types of Sumitomo insert grades and five chipbreaker variants. This meets a wide range of face milling production needs in stainless steel, high temperature alloys, cast irons and non-ferrous materials.
Sumitomo suggests that the combination of the high precision cutter body, with its latest Super ZX multi-layered PVD nano coating of TiAIN and AICrn, provides an effective balance of cutting edge stability, extended wear, chipping and built-up edge resistance for highly efficient milling with an improved surface finish.
Five chipbreaker styles of insert are available: G, general use, L, lighter machining and H, for heavy cutting cycles, while FG and FL are available for maximum burr suppression under cut.
The square, two-sided, eight corner inserts incorporate toughened edges to accommodate cutting depths of up to 6 mm. Due to the large rake angle, edge sharpness effectively reduces cutting forces required. When machine to depths up to 3 mm, forces generated should be as low as that normally expected from a positive edge, single-sided four-corner insert.
For greater economy and when milling up to 3 mm depth of cut, the octagonal ONMT type 16-corner, two-sided inserts provide an alternative for general machining applications.
The SEC-Sumi Dual Mill DGC cutter bodies are available between 40 and 250 mm diameter (shell type) and 40 to 63 mm in end mill style.