The machine makes use of a built-in 1 kW fiber laser to melt metallic powder, which is then applied layer by layer via interchangeable cladding heads. These heads are stored in the machine’s standard 36-tool magazine and provide the ability to automatically change between additive and subtractive tooling, optimising process cycle time. Once the additive manufacturing process is complete, the machine’s subtractive capability finishes the component.
The latest generation of the Integrex i-400 AM, originally launched at JIMTOF in 2014, now also incorporates a full A/C-axis NC table, providing the capability to both machine or clad simultaneously in full 5-axis mode. Max turning diameter (additive/subtractive) is 250 mm, with maximum workpiece height 160 mm.
The Integrex i-400 AM can be used to clad a range of material types, including stainless steel, nickel alloys and copper.
The machine can be fitted with two high performance heads, a high speed cladding head for high rate material deposition delivering a bead size of 3 by 1 mm and a fine cladding head for more intricate feature generation with a bead size of 1 by 0.5 mm.
The Integrex i-400 AM, available with SmoothX control, has full 5-axis machining capability to efficiently process prismatic, round and highly contoured work pieces, as well as those near net features which have been created using the integrated additive technology.
Finished parts can also be laser marked, if necessary, using the same head technology.
