Productivity on a 5-axis machine is sometimes lower than on a 4-axis model, but not with the a800Z, according to sole UK and Ireland agent NCMT.
The jacket-cooled spindles provide the same power as on a Makino a81nx 4-axis HMC. The standard 10,000 rpm BT50 (HSK-A100 optional) spindle takes just 2.7 seconds to reach maximum speed and is rated at 55 kW (25% DC), 27 kW (continuous), while torque is 721 Nm (10% DC), 305 Nm (continuous). An optional 8,000 rpm spindle provides uprated power at 75 / 37 kW and higher torque at 1,199 / 552 Nm.
By raising the rear X-axis guideway above the one at the front, the column travels over a slanted plane. It allows high cutting forces to be transferred efficiently during heavy-duty machining and maximises the rigidity of the machine structure. The design also reduces the weight of the moving column, minimising jerk during acceleration and deceleration. The machining envelope is defined by axis travels of 1,280 × 1,200 × 1,325 mm, actuation being by cooled, large-diameter ballscrews.
The agile rotary tilting table and fixtured workpiece have their centre of gravity close to the centre of rotation of the 180-degree tilt axis. As a result, inertia is minimised and positioning movements can be performed accurately at high speed.
Productivity and short idle times are ensured by up to 50 m/min cutting feed rate and 60 m/min rapids. Maximum weight of the fixtured workpiece on the 630 x 630 mm pallet is one tonne, excluding the weight of the pallet.
The a800Z has a high capacity chip management system. The interior, near-vertical walls in the working area are stainless steel to minimise chip adherence and promote swarf evacuation via three channels in the machine base. An agitator in the coolant tank prevents fine metal particles from settling and accumulating.
The suspended particles are removed from the coolant by means of a cyclonic filtration unit, from where they can be safely discharged from the machine.
The 32-tonne HMC can be easily connected to various automation options including a pallet magazine or robotic workpiece load / unload system. It may also be incorporated into existing automation facilities such as a Makino MMC2 linear pallet pool, in combination with other machines such as an a81nx.