Flow's new machine combines the latest in machine architecture and waterjet cutting technology with comprehensive service and support programs. The main fields of use are machining metals, such as aluminium, stainless steel, copper and brass, as well as synthetic and natural stone, composite materials, as well as glass and plastics.
Along with the latest generation of FlowXpert 3D solid modelling CADCAM software and the recently introduced Compass 5-axis contour following and collision sensing solution, the Mach 500 offers “a quantum leap in terms of speed, precision and reliability, significantly boosting productivity”, says the maker.
Flow has successfully doubled acceleration versus previous models, which means 15 to 30% reduction in cycle time versus the Mach 3b, the company's best-selling waterjet cutting system worldwide.
The Mach 500’s Z travel height is 50% larger (305 mm) and repeatability (0.03 mm) has been halved. Reliability has been boosted and complexity reduced via a modern electrical system improves, while the latest generation of FlowXpert CADCAM is capable not only of designing complete 3D models and assemblies, but also of simultaneously calculating optimum cutting paths.
Explains Claus Herting, managing director, Flow Europe: “Over the last 40 years, we have developed 12 generations of waterjet cutting systems. With each generation, we have further improved major components and achieved ongoing increases in accuracy and cutting speed. The Mach 500 is not only a modern waterjet cutting system, it combines the latest technology from leading manufacturers of drive and control systems with Flow's tried and trusted ultra-high-pressure technology and unparalleled service and support to maximise machine availability and productivity for our customers.”
Adds James Jenson, Flow president: “The Mach 500 is unlike any other waterjet currently available in the industry. The system is quicker, producing more parts in less time than any other machine we’ve offered and is a major advancement for the waterjet industry. We have combined technology and service to give our customers a whole new level of overall quality, performance and throughput.”
Boasting a modular architecture and numerous configuration options, the Mach 500 can be individually tailored to customer requirements. For example, a range of pump technologies and cutting heads is available. All pump models are connected via EtherCAT to enhance diagnostics and upgradeability.
Compass, the optional, patented multi-axial contour following system, has an integral collision sensor and enables precision cutting even on uneven surfaces. Service and support packages can also be tailored to a customer's specific requirements. Options include preventive maintenance programs, replacement programs for high-pressure components, prompt delivery of replacement parts, technical assistance and a comprehensive training and development program.
