UK manufacturing contracts as Red Sea crisis hits supply chains and contributes to rising costs

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The downturn in the UK manufacturing sector continued at the start of 2024 as January saw output and new orders decline further, leading to additional job losses and cutbacks in purchasing and stock holdings, according to the latest seasonally adjusted S&P Global UK Manufacturing Purchasing Managers’ Index (PMI).

Manufacturers also experienced rising supply chain difficulties, as the Red Sea crisis led to the re-routing of input deliveries away from the Suez Canal.

The PMI posted 47.0 in January, up from 46.2 in December but below the earlier flash estimate of 47.3. The PMI has signalled a deterioration in operating conditions in each of the past 18 months. Four out of the five PMI sub-components – output, new orders, employment and stocks of purchases – were showing trends consistent with overall contraction.

Manufacturing production decreased for the eleventh successive month in January, with the rate of contraction unchanged from December's solid pace. Companies linked lower output to weaker new work inflows, efforts to reduce inventory holdings and disruption caused by supply chain delays.

Where an increase was reported, there was mention of work on existing contracts being used as a substitute for new orders to support production volumes.

Contractions in output were signalled across the consumer, intermediate and investment goods industries. All of these sectors also saw intakes of new work fall during January. Weaker demand in both the UK and overseas markets led to a further drop in total new orders at the start of 2024.

Low customer confidence, order cancellations and client destocking also negatively impacted new business. On the export front, UK manufacturers reported weaker intakes of new work from the US, mainland China, the EU, Canada and the Middle East.

Rising geopolitical tensions focussed on the Red Sea route to the Suez Canal led to a marked increase in average vendor lead times during January, as inputs ordered from overseas were re-routed around the lower tip of Africa.

Overall supplier performance deteriorated for the first time in a year and to the greatest extent since November 2022. Some firms estimated that a minimum of 12-18 days could be added to vendor lead times for goods ordered from the APAC region.

Disruption to that key global trade route also contributed to higher average input costs in January. There were also reports of supplier price increases and rising costs for chemicals, electronics, energy, food stuffs, metals, packaging and timber.

Part of the increase was passed on to clients in the form of higher selling prices, with output charge inflation registered for the fourth time in the past five months.

The start of 2024 saw manufacturing employment lowered for the sixteenth month in a row. Companies linked job losses to the ongoing downturn in the sector, which also contributed to cutbacks in purchasing activity and stock holdings.

Input buying volumes fell for the nineteenth successive month. Finished goods inventories fell at the quickest rate in almost two-and-a-half years, while the reduction in input stocks was the joint-steepest since November 2012 (matching that registered in August 2023).

UK manufacturers maintained a positive outlook despite the current downturn and persistent weakness of demand. Business optimism rose to a four-month high, reflecting new product launches, expectations of economic recovery and planned marketing efforts. That said, some firms remained concerned about weak market conditions and the risk of losing clients due to rising costs.

Maddie Walker, Industry X lead for Accenture in the UK, said: “New Year, but the same story for UK manufacturing, with production declining for the 11th consecutive month. We’ve entered a vicious cycle: as the sector shrinks, manufacturers become more cautious, reduce their stocks, and cut back on employment – all of which hinders growth. Meanwhile, the Red Sea conflict is the latest in a string of geopolitical events set to cause disruption to global supply chains.

“Slow international trade and weak domestic demand will likely continue to stunt production in the coming months, as the global economic outlook remains fraught. Manufacturers will be looking for ways to streamline their processes and match demand, without compromising on growth.

“Cutbacks, however, aren’t the only way to weather the economic storm. Manufacturers need to find methods of effectively collaborating with suppliers, to stay responsive and agile as world events cause uncertainty and impact economic trade. The wealth of recently developed digital technologies also offers an attractive solution, increasing accuracy and decreasing the timeframe of processes – maximising the profitability of manufacturing operations.”