ModuleWorks optimises safety and efficiency of Doosan Puma SMX series

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Doosan Machine Tools has chosen the ModuleWorks Collision Avoidance System (CAS) to provide real-time collision protection for its Puma SMX multi-tasking machine series. The ModuleWorks software components are part of an integrated shop-floor solution that combines advanced collision avoidance with automatic tool management for improved machining safety and efficiency. Doosan is represented in the UK by Mills CNC.

ModuleWorks CAS provides collision detection and avoidance technology for the Doosan Collision Protection System (CPS). CAS takes the real axis positions, machine geometries and workpiece position, and uses the same motion data as the real servos to deliver a fully integrated and visually realistic simulation of the machine’s kinematics, tools, jaws, clamps and fixtures, as well as the material removal process. Collision detection and avoidance is available in both automatic and jog modes using look-ahead motion data. If a potential collision is detected, the machining process is stopped before it occurs to prevent expensive machine damage and downtime.

For optimal safety and efficiency, Doosan Machine Tools has integrated ModuleWorks CAS with the Doosan Tool Management System (TMS) and Sandvik Coromant Tool Library. When the machine operator changes the tool on the machine, the Doosan TMS and Sandvik Tool Library automatically send all the necessary 3D information to the ModuleWorks CAS. The simulation set up is updated immediately and operator error is eliminated, resulting in a more efficient and safer machining process.

“The ModuleWorks CAS is cutting-edge technology that integrates seamlessly with our TMS,” explains Kyungchul Kang, general manager (automation and smart factory) at Doosan Machine Tools. “For our customers it means a safer and more cost-effective machining process with less downtime and wastage.”