The purchase of the machine corresponds with Platinum’s move to a new multi-million-pound purpose-built manufacturing facility in the town, and underpins its faith in the quality, reliability and repeatability of Unison Ltd’s British-built tube manipulation technologies.
Stairlift company Platinum invested in its first all-electric Breeze tube bender from Scarborough-based Unison Ltd in 2015 – the same year as it launched its flagship ‘Ultimate’ stairlift; an elegant, ‘single tube’ design capable of navigating steep and narrow curved staircases.
“We fully appreciated that in order to create an industry leading single tube stairlift we would need to invest in advanced, all-electric tube bending machinery,” comments Platinum Stairlifts’ production engineer, Matthew Turton.
“At that time, we were using a hydraulic tube bending machine which, although absolutely fine for forming the rails for our twin tube stairlifts, lacked the capability to bend the highly complex angles required for a premium single tube model.
“Having considered the tube bending machines and levels of support offered by a number of manufacturers, we went ahead and ordered our first Unison Breeze machine,” he continues. “A 90 mm multi-stack model, the all-electric Breeze quickly demonstrated its ability to accurately bend tube for even the most challenging of designs, such as complex spiral and multi-flight staircases.
"In fact, through a combination of twist and draw bending, using Unison-supplied precision tubing, I have yet to see a staircase angle that the Breeze machine has been unable to achieve.”
Installed earlier this month, Platinum’s second 90 mm all-electric Unison Breeze machine will further enhance the company’s ability to produce its Ultimate single tube stairlift in greater volumes. While thanks to a simple switch of tooling, both Breeze machines can quickly shift production to Platinum’s twin tube ‘Curve’ stairlift whenever order numbers dictate.
“The immense capabilities of our first Unison Breeze machine, combined with the high levels of service and support we receive from the company, gave us the confidence to choose Unison for our second all-electric tube bender,” adds Matthew Turton.
“Unison’s clear understanding of our manufacturing requirements and its ability to incorporate roll forming into the new machine’s design, also mean we no longer need to use our older hydraulic machine for production, freeing it up for training purposes.
"Never more than a phone call away, the Unison team is very approachable and helpful. Our operators also find Unison’s Unibend control system to be intuitive and extremely simple to use.”
“We are delighted that Platinum Stairlifts chose to invest in yet another Unison Breeze tube bending machine,” said Unison Ltd sales project manager, Steve Chambers. “It was especially rewarding to assist Platinum in further streamlining its production processes by incorporating roll forming capability into the new machine’s design.”
Platinum Stairlifts’ two Unison Breeze 90 mm multi-stack tube bending machines were chosen for their ease of use and ability to deliver the accuracy and reliability necessary to meet the company’s strict manufacturing tolerances.
Just like all Unison Breeze machines, 90 mm Breeze models offer rapid setup, fast tooling changes, exceptional power, rigid mechanical design, and all-electric control for right-first-time repeat sub-contract work, or immediately after producing a single trial part. These are attributes that Unison Ltd believes make its Breeze machines well suited to businesses specialising in small batch production runs.
