Secondly, cylindrical-parallel machining has been improved to the extent that optimised tool paths can now be created for parts under conditions which were previously impossible. “This update enhances the functionality found in previous releases, by including complex geometries and opening new possibilities for 4-axis machining,” says Henry.
Also, important to manufacturers is the ability to provide universal control over the stock in an ‘Auto-Z’ operation, which means the user can set the reference level on a geometry to the top or bottom, truly allowing for complex applications.
Alphacam’s user interface includes two enhancements: the first permits a selection window to be created, selecting anything it touches or includes; while the second means users can now resize the preview window in their NC code, to fully show the posted code, regardless of its length or complexity.
A completely redesigned and compact nesting interface provides a streamlined way to quickly create and deploy nest projects. In addition, drag-and-drop support for manually nested parts means it is easier for programmers to begin the process of manual nesting. “This is just one of many features throughout the latest release that provides greater control with fewer clicks,” says Henry. “Again, it enhances productivity.”
Another process which reduces the number of steps, is the ability to automatically align a part to a neighbouring angled component on the nest. Parts are matched in this way by simply selecting which elements must be aligned.
An update to the software’s automation manager does away with the need to create a CSV file when producing assemblies, which Henry says is a major plus for any manufacturer. “Given a part thickness, the ‘Auto Associate Material’ function automatically assigns material from the database. It compares the thickness – solid or otherwise –and selects an appropriate material within a set tolerance.”
When importing CSV files for sub-components, the main parametric job can now pass detailed information to sub-components in an assembly. This functionality means complex and parametric objects can now be fully controlled with a complete selection of parameters, static and dynamic hardware, fittings and other data.
Automation jobs now benefit from the newly developed ‘Tool Ordering’ utility, which allows the user to completely re-assign the tool sequence in a job, giving freedom of execution, optimisation and better control.
When importing a part to a job in Alphacam’s automation manager, the system interrogates the geometries – including solid – to find the part sizes (X, Y, Z), which can then be used throughout the interface, leading to greater clarity, better reporting and enhanced automation. Reporting is improved with the ability to query and display additional part information.
Further enhancements include an improved sawing module interface, the addition of an ‘else’ condition to parametric rules, and the introduction of a dedicated option when editing 3D workplanes to reduce the risk of mistakes. Finally, changes to the custom line width in ‘Line Properties’ provide greater functionality for the presentation of drawings and prints.
