Compatible with all of NUM’s latest-generation Flexium+ CNC systems, the NUMai software package is a complete, fully integrated solution for CNC machine tools – it does not require any additional sensors, and runs on the same industrial PC as the CNC system’s HMI (human-machine interface).
NUMai software can be utilised as soon as a machine tool has been commissioned and is ready to start production, or on a machine that is already being employed for production purposes.
The software initially acquires all pertinent operating data over a period of time, typically a number of hours, while the machine is being used for normal production tasks. Ideally, a diversity of part programs is run, involving a variety of different machining conditions, in order to ensure that the data is as comprehensive and reliable as possible.
The collected data is used to teach a neural network so that any deviation from the ‘good’ machine behaviour and performance can then be detected and predicted; a suitable PC program for subsequent online performance monitoring and diagnostic purposes is generated automatically.
During the software’s development, NUM beta tested the technology on a CNC milling machine equipped with three axes and a spindle, which required a neural network comprising 36 neurons with three hidden layers.
In this particular instance, 396 parameters needed their values to be accurately defined; this required the acquisition of more than 2 million ‘known good’ data points and 300 iterations of the teaching phase, which took about four hours per axis.
The new NUMai condition monitoring software option can be installed and used on any Flexium+ CNC system running NUM’s Flexium software version 4.1.10.10 or higher.