The machine is a variant of the established Index MS22 fixed-head six-spindle multi. Capable of processing complex turned parts up to 200 mm long from 5 to 22 mm diameter bar, typical applications include injector nozzles for internal combustion engines, pistons and nozzles used in fluid technology, and dental implants. Equally, to meet the needs of the emerging electro-mobility sector, the multi is suitable for turning a variety of shafts. Traditionally, such components are machined far less productively on single-spindle sliding-head lathes, says Index.
The front-opening MS22-L has six air-cooled motor spindles integrated into a drum, with a three-part Hirth coupling to ensure precise positioning. To achieve optimal results across different applications, each ball bearing guide bush with double-cone collet can be programmed to exert different pressures; when milling, for example, the bar stock is firmly clamped.
A swivelling, 10,000 rpm synchro spindle with 120 mm of Z-axis travel not only ensures the damage-free removal of components, but enables reverse-end machining in conjunction with six tools, two of which are driven.
The machine can have up to 62 CNC axes, including 12 compound slides with X- and Z-axis travels of 62 and 85 mm respectively. Each spindle is configured with a full C axis, while Y-axis slides can be added to allow a range of machining options such as off-centre, inclined or cross drilling, threading, contour milling, gear hobbing, elliptical deburring, and polygonal turning.
As the tool carriers are arranged in a V-shape, two CNC slides can work at one spindle simultaneously. Each of the 12 slides can perform internal or external turning, or boring, or driven tool work. Only the tool holder determines the type of machining that can be undertaken. Workshops are therefore not restricted by having to run a specific type of tool in any given position.
Different feed rates and cutting speeds can be specified at each of the 7,500 rpm spindles, avoiding compromised machining conditions. The MS22-L is thus able to undertake economical production of components in materials such as high-temperature alloys that previously could not be machined easily on a multi-spindle machine.
Control is by the Siemens 840D solutionline, which is easy to program on the shop floor and automatically performs collision checking. Diagnostics for the machine and control are included, and it is possible to specify tool monitoring and a teleservice connection for troubleshooting.