The machine has tool compartment sizes and spacings that can be easily and quickly adjusted, enabling users to make an immediate start in tool management. This capability compares favourably with a traditional drawer system, for example, where a time-consuming detailed overview of quantities, sizes and frequency of removal/use, are often needed before the system can be utilised.
Walter says that the C-line station will also enable users to quickly identify areas which have the potential for optimisation; indeed, the company suggests that around half of the cost-driving factors in tool logistics will be identified.
Savings in such areas will prompt users’ next steps in digitally supported tool management, states the company. For example, instead of a central dispensing point that logs tool output and input, automated tool stations can be positioned throughout a shop floor and feedback sent automatically to the purchasing division, with re-orders being placed according to demand (via the purchasing team or tool supplier).
Walter has installed this easily accessible form of data-based tool management for numerous customers. Importantly, the automated tool stations can hold any tools required – not just those supplied by Walter.
The control and analysis data of a tool’s lifetime within a company is based on Walter software that processes live production and tool logistics data according to the scope of production, with the system calculating which tool is required in which quantity to machine the next components. In addition, the software’s analysis suite can highlight peaks in consumption, for instance.
With its Walter Multiply service programme, the company offers a range of solutions, from tool dispensing through to digital analysis and control of the tool management system, including installing and equipping individual dispensing cabinets, complete solutions embracing procurement, storage and provision, and reconditioning.
