World’s fastest live print of a metal part

1 min read

SPEE3D, an Australian manufacturer of metal-based additive manufacturing (AM) technology, printed a 1 kg copper sledgehammer in 10 minutes, live in front of a crowd on the floor at Formnext in Frankfurt last week.

The company was able to achieve this print speed thanks to its patented technology. Rather than using heat to melt metal powders, SPEE3D printers use supersonic deposition, in which a rocket nozzle accelerates air up to three times the speed of sound. Injected powders are deposited on to a substrate that is attached to a 6-axis robotic arm. In this process, the sheer kinetic energy of the particles causes the powders to bind together and form a high-density part with normal metallurgical properties. As a result, metal parts can be printed 100 to 1,000 times faster than with existing printing methods.

"What we demonstrated is really just the beginning,” states Byron Kennedy, co-founder and CEO of SPEE3D. “We believe ours is the fastest print demonstrated live at a show like this, and we challenge other players in the industry to print a 1 kg part faster, whether it be metal, plastic or ceramic. We want to see development in the industry, and we look forward to pushing our technology even faster. "

The live print was part of a larger demonstration of the company’s latest product 'SPEE3Dcell', which it says is the world's first 3D printing production cell. SPEE3Dcell combines a SPEE3D printer with a heat treatment furnace and a 3-axis CNC milling machine.