Stratasys spin-off promises high volume additive manufacturing to rival injection moulding

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​Additive manufacturing expert Stratasys has unveiled a spin-off company, Evolve, that will focus on at high volume production using a wide range of thermoplastics at speeds comparable to conventional manufacturing processes, using what it calls ‘STEP’ technology.

The new company has been in incubation or 10 years and its technology offers X, Y and Z directional strength and mechanical properties to rival injection moulding, it is claimed.

“We are excited to introduce Evolve Additive Solutions and proprietary STEP technology,” said Steve Chillscyzn, CEO of Evolve Additive Solutions and co-inventor of STEP. “We believe the STEP technology is uniquely positioned to bridge the gap in the market not yet addressed by additive or traditional manufacturing technologies. It is the first-of-its-kind technology offering an additive method for mass production. It’s designed to deliver the benefits of additive, while handling high-volume production. And we’re confident in the Evolve team’s ability to make this technology a success.”

The STEP process combines time-tested 2D imaging technology with proprietary IP developed by Evolve to precisely align incoming layers along with sophisticated bonding techniques that create final parts that are fully dense with the isotropic properties of injection moulding.

  • STEP technology introduces a range of new features, including:
  • Engineering-grade thermoplastic materials (amorphous and semi-crystalline)
  • Production speeds of up to 50X faster than existing additive manufacturing solutions
  • Cost per part and surface quality comparable to traditional manufacturing
  • Isotropic properties in X, Y and Z directions on par with injection molding
  • Industry 4.0 and automation factory floor integration
  • Multiple material printing capable within the same layer
  • Full colour printing capability – including spot and process

Evolve has already commenced seeking initial purchase orders from several leading automotive, consumer goods and aerospace companies during its alpha stage. Over the next 12 months, Evolve also plans to engage new customers to evaluate beta systems for applications in volume production environments across many vertical markets. Parties interested in beta opportunities are encouraged to contact Evolve directly. Evolve has not yet announced the date of expected general availability of its products.