In recent years, Mapal has invested heavily in cloud-based platform systems and at MACH, the cutting-tool manufacturer will demonstrate how the complete delivery chain can be networked via the company’s open cloud c-Com platform. With c-Com, data can be accessed by all involved employees with data on production tools and machines automatically reaching the cloud via RFID chips and DNC servers.
Completely eliminating the manual transmission of data, this Mapal concept is suitable for those looking to implement networked production. Complete networking involves a major infrastructure investment, rarely making it a reality. However, if MACH visitors want to start the digitalisation or Industry 4.0 journey without high costs, Mapal now has the ‘c-Connect’ module that includes a box of the same name.
The usage of c-Connect pays-off for customers several times over, says Mapal. On one hand, c-Connect makes it possible to transmit tool data digitally from the setting fixture to the machine –including the registration of inventory movements. Furthermore, it is possible to monitor machine status using the c-Connect box by means of various sensors. For this purpose, a c-Connect can be mounted on each machine tool and connected to the machine using a USB port. By doing this, production facilities with entirely different machine tools can be networked quickly and without complications. Mapal’s c-Connect is independent of the machine controller and therefore offers a low-cost entry model for digitalisation.
In small businesses, relevant measured data is often transferred from the setting fixture to the machine tool by means of manual entry. This time-consuming process is susceptible to errors during data transfer. Such issues can be completely eliminated using c-Connect. The setting fixture measures the tool and the data is then transferred automatically to the c-Com platform. Importantly, the tool is scanned at the machine, with c-Connect retrieving the measured data from c-Com and transmitting it to the machine tool at the press of a button. Not only are errors eliminated, but unnecessary non-productive time is saved.
At MACH, Mapal will also be introducing the enhanced Unibase-S single automatic dispenser. Unibase-S incorporates optimised ergonomic aspects to improve ease-of-use when storing and managing frequently required consumables. The 96 or 192 compartments are suitable for storing indexable inserts, cutting tools, chucks or PPE, for example. Of note, the display unit is now on top of the device, making operation easier and more ergonomically friendly for shop-floor users.
The software has been completely changed to the Unibase system, which enables the device to be coupled to existing Unibase units or, alternatively, be used as a stand-alone solution. With its compact dimensions, the Unibase-S can be installed directly on a workbench.
