Comau strengthens e-mobility offer with Leclanché project

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Industrial automation specialist Comau has been commissioned by Leclanché, a provider of energy storage solutions, to build one of the world’s first automated manufacturing lines for lithium-ion battery modules used in transport applications. The all-in-one solution selected by Leclanché is capable of automating the entire battery manufacturing process, from pouch cell stacking and welding, to the final assembly of up to 32 different product configurations.

In defining the scope and design specifics during the simultaneous engineering process, the joint engineering team was able to validate the production process and propose modifications to the battery module design that would further increase the efficiency of the proposed manufacturing solution. In addition, the use of Comau’s LHYTE laser-welding machine will enable Leclanché to improve its welding process by granting increased productivity and model flexibility.

The project features multiple articulated Comau robots and the company’s hybrid laser solution, LHYTE, which combines a direct diode and fibre-laser source within the same modular system. The line also includes in.Grid, Comau’s interactive IoT and MES platform, which will enable data management and complete production, processes and maintenance monitoring, with the option to include remote assistance and teleservice capabilities.

Mass and industrial transport is increasingly moving to electric means of propulsion as public authorities continue to enforce regulations. Marine transport alone produces 13% of greenhouse gas emissions and, on current projections, emissions are expected to rise by at least 50% by 2050 under a business-as-usual scenario. The collaboration between Comau and Leclanché will drive the industrial-scale production of energy storage solutions to help accelerate the conversion of maritime transport towards more sustainable power solutions.

Mauro Fenzi, Comau CEO, says: “We’re proud of being selected by one of the leading companies in the booming battery sector. This order acquisition confirms that Comau’s unique mix of process, digital and robotics competencies is well suited to help customers establish themselves in the e-mobility market.”

Anil Srivastava, CEO of Leclanché adds: “We made an early investment in developing a DNV GL-certified battery system for marine applications, and we’re the first battery supplier to fully comply with the stringent 2015 regulations. Our partnership with Comau will enable us to produce leading energy storage solutions for e-transport and e-marine applications on an industrial scale, securing our position as the leading provider of energy storage solutions to the sizeable and fast-growing electric and hybrid mass-transport market.”