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April 2009
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Hangsterfer's Crystal Cut 777 is a new synthetic coolant technology that "promises to revolutionise the metalworking industry".
 Hangsterfer's Laboratories based in Mantua, New Jersey, USA engineered this proprietary technology using the UK's HSE guidelines and the competitive metalworking landscape as key design criteria.
Attention was paid to REACH compliance, as well as to offering outstanding tooling performance on exotic and aerospace materials. Excellent cleanliness and clarity are offered with this technology, and it supports ultra high pressure coolant delivery systems.
Excellent tooling performance as well as stability within their coolant system are further claimed for the product, while is also multi-metal safe.
Us-based Scientific Instruments, which specialises in machining components for the medical, electronic and defence industries, has been testing Crystal Cut 777 for over 15 months and is "simply amazed" by the results achieved over a wide range of difficult applications. Ninety-five per cent of its machines employ high pressure (>1000 psi, 70 bar) and there has been no foaming.
For example, when drilling and tapping - 3/8" diameter, 16 threads per inch and threaded hole depth of 7/8" - an average 1,000 holes per tap was achieved using a semi-synthetic chlorinated product. A change to Crystal Cut 777 saw the company able to machine 3,000 holes.
Crystal Cut 777 is also resistant to bacteria. After running for 15 months, it had bacteria levels of <10 to the power of 2.
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Author
Andrew Allcock
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